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怎么降低注塑模具的加工成本

刮刮乐2000 www.yfrmbf.com.cn 來源:    發布時間:2019-05-05 15:09:31    點擊:

  合理有效的降低注塑模具的加工成本,能夠有效的提高企業生產的經濟效益,能夠有效降低企業的生產成本,有利于企業及產品市場競爭力的提升。
  Reasonable and effective reduction of the processing cost of injection moulds can effectively improve the economic benefits of enterprise production, effectively reduce the production cost of enterprises, and is conducive to the promotion of market competitiveness of enterprises and products.
  首先,合理選用注塑模具
  Firstly, the injection moulds should be selected reasonably.
  在產品生產之前,精心挑選設計合理的注塑模具,是降低成本比較基本的方法。不同的模具設計結構對制品材料的要求不盡相同,自然有好有壞。優秀的模具成品率高,產生廢料少,自然生產成本較低。
  Before the production of products, carefully selecting and designing reasonable injection moulds is the most basic way to reduce costs. Different die design structures have different requirements for product materials, which are good or bad naturally. Excellent die has high yield, less waste and low natural production cost.
  其次,采用合理的加工工藝
  Secondly, reasonable processing technology should be adopted.
  同樣的產品,采用不同的生產加工工藝,所需的原材料質和量均不一樣。依據制品的特性要求,在滿足質量要求的前提下,使用改進加工工藝的方法可以有效的降低成產成本。
  For the same product, the quality and quantity of raw materials required are different with different production and processing technologies. According to the characteristics of the products, on the premise of meeting the quality requirements, the production cost can be effectively reduced by using the method of improving the processing technology.
  然后,采用科學合理的管理
  Then, adopt scientific and reasonable management在生產過程中,采用科學合理的管理方式。強化成本核算,在生產、供應、銷售以及財務等各個環節要加強管理。把生產成本中的原材料、輔助材料、燃料、動力、工資、制造費、行政費等,每一項費用細化到單位產品成本中,合理的規范管理,嚴禁浪費。
  In the process of production, scientific and reasonable management mode should be adopted. Strengthen cost accounting and strengthen management in production, supply, sales and finance. The cost of raw materials, auxiliary materials, fuel, power, wages, manufacturing costs, administrative fees in production costs are refined into unit product costs. Reasonable management is standardized and waste is strictly prohibited.
  企業減少每個環節各種不必要的浪費,從而達到合理儲存、使用物資,降低成本,提益的目的。這樣既保證了生產的合理需要,又能夠減少資金的占用既浪費。
  Enterprises reduce all kinds of unnecessary waste in each link, so as to achieve the purpose of reasonable storage and use of materials, reduce costs and improve efficiency. This not only guarantees the reasonable needs of production, but also reduces the waste of funds.
  近些年我國注塑模具在質與量上都有了較快的發展,但是與國外的先進技術相比,我國大部分企業的技術水準仍然有待提高。目前,同國外的先進技術水平相比,我國注塑模具行業主要存在以下問題:
  In recent years, the quality and quantity of injection moulds in our country have developed rapidly, but compared with the advanced technology abroad, the technical level of most enterprises in our country still needs to be improved. At present, compared with the advanced technology level abroad, the following problems exist in the injection mould industry in China:
  一,供需矛盾短期難以解決
  First, the contradiction between supply and demand is difficult to solve in the short term.
  國產注塑模具國內市場滿足率一直不足74%,其中大型、精密、長壽命模具滿足率更低。目前工業發達國家的模具正在加速向中國轉移,采購越來越多。市場需求旺盛,生產發展一時還難以跟上,供不應求的局面還將持續一段時間。
                                                  山東模具
  The domestic market satisfaction rate of injection moulds has been less than 74%, among which the large, precise and long-life moulds have lower satisfaction rate. At present, the moulds of developed industrial countries are speeding up their transfer to China, and more and more international purchases are being made. Market demand is strong, production development is still difficult to keep up for a while, and the situation of shortage of supply and demand will continue for some time.
  第二,產業發展不均衡
  Second, unbalanced industrial development雖然個別企業的產品已達到或接近先進水平,但是總體來看,模具的精度、生產周期、使用壽命等指標與國外相比尚有較大的差距,產業發展總體水平較低。
  Although the products of individual enterprises have reached or approached the international advanced level, on the whole, the precision, production cycle, service life and other indicators of the die still lag behind those of foreign countries, and the overall level of industrial development is relatively low.
  第三,總體上工藝水平落后
  Third, the overall technological level is backward.
  部分企業經過近幾年的技術改造,工藝裝備水平已經比較先進,甚至有些三資企業的裝備水平不落后于國外。但是相對大部分企業的工藝裝備而言仍比較落后。更主要的是,企業組織協調能力差,難以整合或調動社會資源。
  After the technological transformation in recent years, some enterprises have advanced technology and equipment, and even some of the three-capital enterprises have not lagged behind foreign countries in equipment level. However, compared with most enterprises, the process equipment is still relatively backward. More importantly, the poor ability of organizational coordination of enterprises makes it difficult to integrate or mobilize social resources.
  第四,企業開發創新能力缺失
  Fourth, the lack of innovation capability in enterprise development首先技術人員比例低、水平不夠高,其次科研開發投入少。更重要的是大多數企業觀念落后,對創新和開發沒有足夠的重視。
  Firstly, the proportion of technicians is low and the level is not high enough, secondly, the investment in scientific research and development is low. More importantly, most enterprises are backward in concept and do not pay enough attention to innovation and development.
  注塑模具企業不但要重視產品的研發,同時更要重視產品的創新。只有企業在技術人才、技術創新方面要具有雄厚的實力,同時能夠在一時間內準確把握客戶的個性化需求,企業才能穩定飛速的發展。
  Injection mould enterprises should not only pay attention to product development, but also pay attention to product innovation. Only when enterprises have strong strength in technical personnel and technological innovation, and can accurately grasp the individual needs of customers in the first time, can they develop steadily and rapidly.
 
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